Rhode Island Slaughterhouses

Code: 06D02
Violation: 310.1(b)(2)

Citation: While performing duties related to post mortem inspections, I observed plant employee had processed and discarded a beef head without allowing complete inspection of animal part. Cheek meat and toung were removed prior to inspection.  

Regulation:

310.1(b)(2) For all cattle staffing standards, an ‘‘a’’ in the ‘‘Number of Inspectors by Stations’’ column means that one inspector performs the entire inspection procedure and a ‘‘b’’ means that one inspector performs the head and lower carcass inspection and a second inspector performs the viscera and upper carcass inspection. 

Code: 01D01
Violation: 416.1, 416.2(b)(2), 416.4(d)

Citation: On May 4, 2012 at approximately 1100 hours while touring the cooler I observed the following when passing by the carcass final wash area. Water droplets fell on my head and arms from the ceiling as I passed through the final wash station. Overspray from washing the carcasses collected on the ceiling and walls in an area approximately 8 feet long and 2 to 3 feet wide. The overspray collected adjacent to the final rail, no control action was taken as product was not affected. A copy of CFR 416.1, 416.2(b)(2) and 416.4(d) are attached to this NR per the establishments request. was notified of this non compliance and report.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

 416.2(b)(2) Walls, floors, and ceilings within establishments must be built of durable materials impervious to moisture and be cleaned and sanitized as necessary to prevent adulteration of product or the creation of insanitary conditions.

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 04C02
Violation: 313.1

Citation: On 5/2/2012 at 1130 hours while performing the observation for slips and falls procedure in the pen area I noticed the following.  In the pen adjacent to the overnight holding pen outside the gate that connects the two is a drain in the floor without a cover. The drain is 4 inches in diameter and is more than 6 inches deep. Also the alley way leading to the knocking area has steel rails that have broken away from the posts resulting in sharp edges swinging into the animals traffic flow. No regulatory action was taken as the establishment took immediate corrective action and verbally gave further corrective measures. the plant supervisor was notified of this Non Compliance.

Regulation:

313.1(a) Livestock pens, driveways and ramps shall be maintained in good repair. They shall be free from sharp or protruding objects which may, in the opinion of the inspector, cause injury or pain to the animals. Loose boards, splintered or broken planking, and unnecessary openings where the head, feet, or legs of an animal may be injured shall be repaired.

313.1(b) Floors of livestock pens, ramps, and driveways shall be constructed and maintained so as to provide good footing for livestock. Slip resistant or waffled floor surfaces, cleated ramps and the use of sand, as appropriate, during winter months are examples of acceptable construction and maintenance.

Code: 01D01
Violation: 416.1, 416.2(d)

Citation: On 5/2/2012 at 10:45am While inspecting the holding cooler I observed the following. Large drops of condensate forming  along the bottom tray of the evaporator unit located closest to the front of the facility. The fans were blowing condensate in the direction of hanging beef carcasses. No product was affected and no regulatory control action was taken. The plant took immediate action and moved all carcasses closest to the evaporator to an outside rail away from the unit removing any threat of product contact.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(d) Ventilation adequate to control odors, vapors, and condensation to the extent necessary to prevent adulteration of product and the creation of insanitary conditions must be provided.

Code: 04C02
Violation: 313.15

Citation: On 4/24/2012 at 13:30 hours while performing the livestock humane handling procedure for stunning effectiveness I observed the following non compliance with CFR 315 a (3) “Immediately after the stunning blow is delivered the animals shall be in a state of complete unconsciousness and remain in this condition throughout shackling, sticking and bleeding.” . A plant employee missed the first attempt to knock a steer in the knocking pen hitting the animal in the orbital bone near the eye, the animal  remained upright,conscious and tried to turn takeing evasive action. The steer was clearly in an agitated state, a second attempt was immediately made and the animal was rendered unconscious. When the animal was shackled I visually confirmed two knocks in the skull one being in the orbital bone near the eye and the other centered in the forehead. [newline]No regulatory control action was taken as [redacted]   took immediate corrective action when informed of the NR replacing the person performing the stunning .with a more experienced employee.

Regulation:

313.15(a)(3) Immediately after the stunning blow is delivered the animals shall be in a state of complete unconsciousness and remain in this condition throughout shackling, sticking and bleeding.

Code: 01D01
Violation: 416.1

Citation: Upon entering chill cooler at approxameyely 09:15 hours, I observed several drops of condensation drip from behind a light fixture at the next to last rail in the rear of the cooler. No product contamination was observed. Mr. was notified of this observation and non compliance, and of this non compliance record.[newline] [newline]Previous NR # VEL3712093222N issued 09/22/11for same cause. Previous innefective action: Ceiling panels removed and insulation removed. Dehumidifier added to remove excessive condensation.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

Code: 01D01
Violation: 416.1

Citation: On October 5, 2011 at 1100 hours I observed in the inedible / hide storage room the grease trap overflowing onto the floor creating an insanitary condition. The supervisor was notified and the trap was emptied and cleaned immediately. The inedible barrels were removed and the floor cleaned. No food product was affected by this incident.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

Code: 01D01
Violation: 416.1

Citation: Upon entering carcass chill cooler, It was observed that there is excessive condensation dripping from areas of the rail system. Plant has been monitoring and controlling the problem while seeking soulution to prevent the cause. Mr. was informed of the situation and stopped slaughter production. No product contamination was observed. Mr. was notified of this non compliance and of this non compliance record.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

Code: 01D01
Violation: 416.1, 416.2(b)(1)

Citation: Upon entering establishment processing room at 0650 hours, I observed water leaking from an 8 foot by 10 foot area near the long bench and saw. US Rejected tag number B22436898 was used to s

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(b)(1) Establishment buildings, including their structures, rooms, and compartments must be of sound construction, be kept in good repair, and be of sufficient size to allow for processing, handling, and storage of product in a manner that does not result in product adulteration or the creation of insanitary conditions.

Code: 01C02
Violation: 416.13(c), 416.15(a), 416.15(b)

Citation: At approximately 10:30 while performing routine operational sanitation inspection, I observed the following deficiencies. In the holding cooler there are several areas that have some condensation build up. In one particular area, the rail closest to the refrigeration units, condensation was dripping directly onto a swine carcass, applied U.S. retain tag # B 22436905. In other areas of cooler, there were some pails of beef blood without proper labels, there are some meat hooks with a heavy grease build up, in very close proximity to exposed product, giving the potential for product contamination. Mr. I would like to take this time to remind you, that it is plant managements responsibility to prevent direct product contamination, & also to alleviate any & all potential for direct product contamination. It is also plant management responsibility to make sure that all products that are in containers are properly labeled. I would also like to remind you that, failing to recognize & correct these deficiencies will result in further action taken by USDA. Thank you for your cooperation on this all important issue.

Regulation:

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

416.15(a) Each official establishment shall take appropriate corrective action(s) when either the establishment or FSIS determines that the establishment’s Sanitation SOP’s or the procedures specified therein, or the implementation or maintenance of the Sanitation SOP’s, may have failed to prevent direct contamination or adulteration of product(s).

416.15(b) Corrective actions include procedures to ensure appropriate disposition of product(s) that may be contaminated, restore sanitary conditions, and prevent the recurrence of direct contamination or adulteration of product(s), including appropriate reevaluation and modification of the Sanitation SOP’s and the procedures specified therein or appropriate improvements in the execution of the Sanitation SOP’s or the procedures specified therein.

Code: 04B04
Violation: 312.2, 316.9

Citation: Upon touring this facility after Notice of Deferral and discussion of Verification Plan, I observed tree hooks with hearts, toungs, and livers in the small chill cooler have no identifying marks or labels of identification. The are three tubs of blood on the floor with no identification on containers. In the freezer there are numerous pieces of product in clear plastic with illegible writing on the bags buried in a blanket of frost. Mr. was notified of this non compliance and of this non compliance record. Page two of verification plan states “[redacted]”

Regulation:

312.2(a) The official inspection legend required by part 316 of this subchapter to be applied to inspected and passed carcasses and parts of carcasses of cattle, sheep, swine and goats, meat food products in animal casings, and other products as approved by the Administrator, shall be in the appropriate form as hereinafter specified: 1 For application to sheep carcasses, the loins and ribs of pork, beef tails, and the smaller varieties of sausage and meat food products in animal casings. For application to calf and goat carcasses and on the larger varieties of sausage and meat food products in animal casings. For application to beef and hog carcasses primal parts and cuts therefrom, beef livers, beef tongues, beef hearts, and smoked meats not in casings. For application to burlap, muslin, cheesecloth, heavy paper, or other acceptable material that encloses carcasses or parts of carcasses.

316.9(a) Each carcass which has been inspected and passed in an official establishment shall be marked at the time of inspection with the official inspection legend containing the number of the official establishment.

Code: 06D01
Violation: 314.3, 314.4, 416.1, 416.2(a), 416.3(a), 416.4(b)

Citation: Upon conclusion of meeting with Est. # 5300 management notifying them of Notice of Deferral and the implementation of verification plan, I began to verify conditions outlined in the verification plan and observed these conditions. 1) Observed rodent droppings around and under a old electric motor in a cellar room off of the hide and gut room. I also observed an area approximately four square feet of maggots on the floor in the same room. Guts stored in the cellar are emitting a strong odor and product is not denatured as per 9 CFR 314.3(a) and 314.4. There are two beef heads stored outside the livestock pen behind a piece of plywood are covered with maggots, an obvious fly breeding source. 2) I observed in slaughter room the viscera tray has spattered welds in one inside corner and still small cracks in the welds under the handles. 3) The freezer has ice build-up approximately one foot from the door top and around the door. There is product in bags that is unidentifiable because of the frost covering the packages. Ice build-up on the floor, the ceiling and around the condenser unit. 4) The auxiliary processing room now has adequate lighting, however the bench has dead insects and other unidentifiable debris. There are dead insects in the floor corners as well as cob webs. These are the first items identified for verification upon implementation of the verification plan dated 08/22/2011. Mr. was notified of these non compliances and of this non compliance record..

Regulation:

314.3(a) Carcasses, parts of carcasses, and other products condemned at an official establishment which has no facilities for tanking shall, except as provided in paragraph (b) of this section or elsewhere in this part, be destroyed in the presence of an inspector by incineration, or denatured with crude carbolic acid, or cresylic disinfectant, or a formula consisting of one part FD&C No. 3 green coloring, 40 parts water, 40 parts liquid detergent, and 40 parts oil of citronella or any other proprietary material approved by the Administrator in specific cases. When such product is to be denatured, it shall be freely slashed before the denaturing agent is applied, except that, in the case of dead animals that have not been dressed, the denaturant may be applied by injection. The denaturant must be deposited in all portions of the carcass or product to the extent necessary to preclude its use for food purposes.

314.4 Tanks, fertilizer driers, and other equipment used in the preparation of inedible product must be operated in a manner that will suppress odors incident to such preparation which could adulterate edible product or create insanitary conditions.

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(a) The grounds about an establishment must be maintained to prevent conditions that could lead to insanitary conditions, adulteration of product, or interfere with inspection by FSIS program employees. Establishments must have in place a pest management program to prevent the harborage and breeding of pests on the grounds and within establishment facilities. Pest control substances used must be safe and effective under the conditions of use and not be applied or stored in a manner that will result in the adulteration of product or the creation of insanitary conditions.

416.3(a) Equipment and utensils used for processing or otherwise handling edible product or ingredients must be of such material and construction to facilitate thorough cleaning and to ensure that their use will not cause the adulteration of product during processing, handling, or storage. Equipment and utensils must be maintained in sanitary condition so as not to adulterate product.

416.4(b) Non-food-contact surfaces of facilities, equipment, and utensils used in the operation of the establishment must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

Code: 01B02
Violation: 416.13(c)

Citation: At 0700 hours on 08/19/2011 the plant stated they were ready for pre-op. While conducting pre-operational sanitation I observed the following noncompliance; in the processing room is a double wide cutting table against the back wall, to the left of the scale. The cutting boards when lifted had pieces had dried blood, fat, and meat particles from the previous shift, including the metal frame work that holds the boards in place. The boards are stained and had very tiny black specks. The wall behind the table had dried blood and meat particles from the previous shift. There are two over head lights directly above the table; here I observed dead flies adhered to the lights as well as inside the light cover tubes. In the Kill room, is a blood tank. Inside the tank are two spoons that rotate inside the tank. On the underside of these spoons was a crusty buildup along the length of the spoons. On a cutting table a gray tub used to hold parts had product residue in it. This is a violation of 9 CFR 416.11, 416.13(c); , Supervisor and Mike Quattrucci, Owner were notified of the noncompliance’s. The units were rewashed, sanitized, reinspected and released by USDA at 0715. This unit was found to be acceptable during the establishments Pre-op on 08/19/2011. Past Similar NRs – Previous Ineffective Plant Actions: NR: 23-2011 dated 8/16/2011

Regulation:

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

Code: 01B02
Violation: 416.13(c)

Citation: At 0705 hours on 08/16/2011 the plant stated they were ready for pre-op. While conducting pre-operational sanitation I observed the following noncompliance; in the processing room is the Band Saw. The Band Saw had dried blood, fat, and meat particles from the previous shift, through out the machine. On the top plate, directly over where the sawing is done, on the blade guides and on the in the safety guide that brings the blade downwards. In the Kill room, the head puller had a thick and slimy build up on the underside of the two main bars, reddish brown in color and was the whole length of the bars. This is a violation of 9 CFR 416.11, 416.13(c); , Supervisor and, Owner were notified of the noncompliance’s. The units were rewashed, sanitized, reinspected and released by USDA at 0715. This unit was found to be acceptable during the establishments Pre-op on 08/16/2011. Past Similar NRs – Previous Ineffective Plant Actions: Previous ineffective plant action.NR: 15-2011 dated 7/14/2011

Regulation:

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

Code: 01C02
Violation: 416.12(c), 416.13(b), 416.13(c)

Citation: Upon completion of FSA by EIAO, the following non compliances were observed 1) Observations of equipment, utensils, and other food contact surfaces in the processing rooms as compared to the pre-operational check list contained on the establishment’s pre-operational SSOP record found that not all areas were appropriately listed to ensure sanitary conditions prior to operations. 416.12 (c). Equipment and utensils not listed include the blood collection machine/anticoagulator, scalder, carcass splitter, knife sharpening steels, brisket saw, hand saws in the cooler, saw utilized for removing vertebrae of cattle 30 months of age or older, rubber aprons, head inspection stand, and head washing station. 2) The establishment’s written SSOP procedures [redacted]. Observations of nightly cleaning found that the establishment does not utilize foaming detergent and the establishment does not monitor the temperature of the water used. Observations of the chemical storage area did not find the presence of alkaline detergent. The establishment  [redacted] Further, the SSOP procedures for cleaning state  [redacted]; however the establishment employees do not monitor the concentration of the solution when used. 416.13(b) and (c). Mr. was notified of this non compliances and of this non compliance record.

Regulation:

416.12(c) Procedures in the Sanitation SOP’s that are to be conducted prior to operations shall be identified as such, and shall address, at a minimum, the cleaning of food contact surfaces of facilities, equipment, and utensils.

416.13(b) Each official establishment shall conduct all other procedures in the Sanitation SOP’s at the frequencies specified.

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

Code: 03C02
Violation: 417.2(a)(1), 417.5(a)(2), 417.5(a)(3)

Citation: Upon completion of FSA performed by EIAO the following non compliances were identified. 1) The establishment did not incorporate into the hazard analysis or the process flow diagram, a processing step associated with the generation of bench trimmings. 417.2(a)(1) and (2). 2) The firm cannot support the frequency of CCP-3 417.5(a)(2). 3) The documents proffered by the establishment do not support the critical limits or monitoring procedures employed for CCP-3. 417.5(a)(2) 4) The establishment did not document the results received from records review verification activities pertaining to CCP-3. 417.5(a)(3). 5) The establishment does not document the performance of direct observation verification activities for CCP-3. 417.5(a)(3). Mr. was notified of this non compliance and of this non compliance record.

Regulation:

417.2(a)(1) Every official establishment shall conduct, or have conducted for it, a hazard analysis to determine the food safety hazards reasonably likely to occur in the production process and identify the preventive measures the establishment can apply to control those hazards. The hazard analysis shall include food safety hazards that can occur before, during, and after entry into the establishment. A food safety hazard that is reasonably likely to occur is one for which a prudent establishment would establish controls because it historically has occurred, or because there is a reasonable possibility that it will occur in the particular type of product being processed, in the absence of those controls.

417.5(a)(2) A flow chart describing the steps of each process and product flow in the establishment shall be prepared, and the intended use or consumers of the finished product shall be identified.

417.5(a)(3) Food safety hazards might be expected to arise from the following: (i) Natural toxins; (ii) Microbiological contamination; (iii) Chemical contamination; (iv) Pesticides; (v) Drug residues; (vi) Zoonotic diseases; (vii) Decomposition; (viii) Parasites; (ix) Unapproved use of direct or indirect food or color additives; and (x) Physical hazards.

Code: 03J02
Violation: 417.2(a)(2), 417.2(c)

Citation: Upon completion of FSA conducted by EIAO The following non compliances were observed. 1) The establishment includesv a step in their hazard analysis that denotes the receipt of carcasses from other USDA regulated establishments however, this receiving step is not included in their flow diagram. 417.2(a)(2). 2) CCP 1B (zero tolerance) as designed, does not account for milk and ingesta contamination, however observations of CCP monitoring found that the establishment inspects each carcass for all physical contaminants including milk and ingesta. 417.2(c)(3) 3) The monitoring frequency for CCP 2-B (chilling) is not specific as to how many carcasses are monitored per day. 417.2(c)(4). 4) The establishment cannot support the frequency of direct observation for CCP- 2B .417.5(a)(2). 5) The establishment is not documenting the monitoring of CCP-1B at the frequency prescribed in the HACCP plan. 417.5(a)(3) 6) The establishment did not document the results received from record review activities pertaining to CCP- 1B and CCP- 2B 417.5(a)(3). 7) The establishment does not document the performance of direct observation verification activities for CCP- 2B. 417.5(a)(3). 8) The establishment did not document the time that thermometer calibration is performed. 417.5(b). Mr. was notified of this non compliance and of this non compliance record.

Regulation:

417.2(a)(2) A flow chart describing the steps of each process and product flow in the establishment shall be prepared, and the intended use or consumers of the finished product shall be identified.

417.2(c) The contents of the HACCP plan. The HACCP plan shall, at a minimum:
(c)(3) List the critical limits that must be met at each of the critical control points. Critical limits shall, at a minimum, be designed to ensure that applicable targets or performance standards established by FSIS, and any other requirement set forth in this chapter pertaining to the specific process or product, are met;
(c)(4) List the procedures, and the frequency with which those procedures will be performed, that will be used to monitor each of the critical control points to ensure compliance with the critical limits;

Code: 06D01
Violation: 416.4(d)

Citation: At approximately 13:30 hrs, I observed five (5) lambs, one (1) side of beef hanging outside on the back shipping dock. This product was partially covered with plastic, with some areas exposed. The areas that were not covered had approximately five flies on the exposed meat. U.S.Retain Tag # B 224369904 was applied to these carcasses. Mr. was notified of these non-compliances verbally and Mr. was informed that a Noncompliance Record would be generated to reflect these findings. Management of establishment 5300, please be reminded that this is a Federally Inspected Establishment and product must be protected from any form of contamination during the process of shipping and receiving. This document serves as written notification that your failure to comply with regulatory requirements as outlined in accordance with 9 CFR 500.4 could result in additional regulatory or administrative action being taken by the U.S.D.A. This matter will be discussed at the upcoming weekly meeting Similar Noncompliance Records pertaining to this particular subject was noted. Past Similar Noncompliance Records – Previous Ineffective Plant Actions: Previous Ineffective Plant Actions: Failure to prevent contamination of product during shipping and receiving NR: 11-2011 dated 6/15/2011; NR: 8-2011 dated 4/27/2011

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 06D01
Violation: 314.3, 416.2(a)

Citation: On July 20, 2011 at 12:00 PM while inspecting inedible and hide storage area with the facility, following observation were made. 1. Several areas of the room have accumulation rodent droppings in salt area, under the shelves in the storage room, and floor of the boiler room. 2. A decomposed rat carcass was found in hot water heater room. 3. There are gaps in the door of inedible room and storage room allowing pest to enter the room. 4. Window in the storage room is broken which could be another source of pest entrance in the building. 5. The ceiling above the chute of inedible has big hole which will allow the pest get under the ceiling and production area floor. This condition is indicative that facility is infested with rodent which creates insanitary conations and possible contamination of packaging material, equipment and product. The large holding cooler containing the following product has been retained pending further corrective actions, using retained tag numbers: B39795436, B39795437, B39795437, B22436908. 6 – Bobveal 23 – Pigs 38 – Lamb and goats 63 – Beef halves 3 – Beef legs (with the loin) 1 – Beef shoulder (with the ribs) 2 – Beef front arms (on a tree hook) 19 – Clear poly bags containing variety meats 4 – Beef spleens 13 – Veal hearts 13 – Veal livers 2 – Veal heads 1 – Grey tote with beef trimmings. 2 – pallets on the floor of the cooler containing 21 boxes of various meat products. It is a noncompliance of 9 CFR 416.2 Please provide acceptable corrective action and preventive measure of the noncompliance.

Regulation:

314.3(a) Carcasses, parts of carcasses, and other products condemned at an official establishment which has no facilities for tanking shall, except as provided in paragraph (b) of this section or elsewhere in this part, be destroyed in the presence of an inspector by incineration, or denatured with crude carbolic acid, or cresylic disinfectant, or a formula consisting of one part FD&C No. 3 green coloring, 40 parts water, 40 parts liquid detergent, and 40 parts oil of citronella or any other proprietary material approved by the Administrator in specific cases. When such product is to be denatured, it shall be freely slashed before the denaturing agent is applied, except that, in the case of dead animals that have not been dressed, the denaturant may be applied by injection. The denaturant must be deposited in all portions of the carcass or product to the extent necessary to preclude its use for food purposes.

416.2(a) The grounds about an establishment must be maintained to prevent conditions that could lead to insanitary conditions, adulteration of product, or interfere with inspection by FSIS program employees. Establishments must have in place a pest management program to prevent the harborage and breeding of pests on the grounds and within establishment facilities. Pest control substances used must be safe and effective under the conditions of use and not be applied or stored in a manner that will result in the adulteration of product or the creation of insanitary conditions.

Code: 06D01
Violation: 314.3, 416.2(a), 416.2(c), 416.2(d), 416.2(f)

Citation: On July 19, 2011, at about 1:30 PM, I observed following unsanitary condition of the inedible room and production practices in inedible room. 1. Inedible and condemned offal was not denatured and stored in dirty barrels. 2. Offal room was full of flies. 3. There was puddle of dirty water on the floor. 4. Two employees were collecting stomach and small intestines which were stored in dirty buckets. All the above conditions were showed the production supervisor. It is non compliance of 9 CFR 314, 416.

Regulation:

314.3(a) Carcasses, parts of carcasses, and other products condemned at an official establishment which has no facilities for tanking shall, except as provided in paragraph (b) of this section or elsewhere in this part, be destroyed in the presence of an inspector by incineration, or denatured with crude carbolic acid, or cresylic disinfectant, or a formula consisting of one part FD&C No. 3 green coloring, 40 parts water, 40 parts liquid detergent, and 40 parts oil of citronella or any other proprietary material approved by the Administrator in specific cases. When such product is to be denatured, it shall be freely slashed before the denaturing agent is applied, except that, in the case of dead animals that have not been dressed, the denaturant may be applied by injection. The denaturant must be deposited in all portions of the carcass or product to the extent necessary to preclude its use for food purposes.

416.2(a) The grounds about an establishment must be maintained to prevent conditions that could lead to insanitary conditions, adulteration of product, or interfere with inspection by FSIS program employees. Establishments must have in place a pest management program to prevent the harborage and breeding of pests on the grounds and within establishment facilities. Pest control substances used must be safe and effective under the conditions of use and not be applied or stored in a manner that will result in the adulteration of product or the creation of insanitary conditions.

416.2(c) . Lighting of good quality and sufficient intensity to ensure that sanitary conditions are maintained and that product is not adulterated must be provided in areas where food is processed, handled, stored, or examined; where equipment and utensils are cleaned; and in hand-washing areas, dressing and locker rooms, and toilets.

416.2(d) Ventilation adequate to control odors, vapors, and condensation to the extent necessary to prevent adulteration of product and the creation of insanitary conditions must be provided.

416.2(f) Sewage must be disposed into a sewage system separate from all other drainage lines or disposed of through other means sufficient to prevent backup of sewage into areas where product is processed, handled, or stored. When the sewage disposal system is a private system requiring approval by a State or local health authority, the establishment must furnish FSIS with the letter of approval from that authority upon request.

Code: 03J02
Violation: 417.2(a)(1)

Citation: On 05/11/2011 the inspector collected a randomly selected tissue sample for the FSIS National Residue Program (NPR) from a beef cow the back tag was 16 AD 2131. originating from. The sample was analyzed using a Kidney Inhibition Swab (KIS) rapid in plant screening test. That test produced a positive finding for the presence of chemicals. Tissue samples were sent to the USDA Lab for confirmation. The analysis result of the sample detected a violative residue level of Flunixin in the liver sample. Any product produced from that cow would be considered adulterated and unsafe for human consumption. The carcass had been retained by USDA and did not make it into commerce before being ultimately condemned. The presence of drug residues (in violative levels) in any product is a food safety hazard as stated in 9 CFR 417.2(a)(3)(v). Due to the historical use of antibiotics in cows slaughter establishments must address chemical residues in their HACCP Plans. For hazards reasonably likely to occur the standard is stated in 9 CFR 417.2(a)(1) ” the hazard historically has occurred, or there is a reasonable possibility that the hazard will occur in the particular type of product being produced in the absence of preventive measures to control it.” The establishment is expected to establish controls for those hazards. The establishments failure to fully address residue in its HACCP Plan or prerequisite programs constitutes a noncompliance. Mr. was informed of this noncompliance.

Regulation:

417.2(a)(1) Every official establishment shall conduct, or have conducted for it, a hazard analysis to determine the food safety hazards reasonably likely to occur in the production process and identify the preventive measures the establishment can apply to control those hazards. The hazard analysis shall include food safety hazards that can occur before, during, and after entry into the establishment. A food safety hazard that is reasonably likely to occur is one for which a prudent establishment would establish controls because it historically has occurred, or because there is a reasonable possibility that it will occur in the particular type of product being processed, in the absence of those controls.

Code: 06D01
Violation: 416.2(b)(3)

Citation: On July 14, 2011 at 0800 while observing the stunning area I saw a door right behind where the stunner stands that has a five inch long by a one half inch gap on the right side at the bottom and a three inch long and half an inch wide on the left lower part of the door with smaller gaps on he sides and top of the door. Mr. was informed immediately. The Regulations in Section 416.2(b)(3) states “Walls, floors, ceilings, doors, windows, and other outside openings must be constructed and maintained to prevent the entrance of vermin, such as flies, rats, and mice.” The Regulations in Section 416.2(b)(3) have not been met.

Regulation:

416.2(b)(3) Walls, floors, ceilings, doors, windows, and other outside openings must be constructed and maintained to prevent the entrance of vermin, such as flies, rats, and mice.

Code: 01B02
Violation: 416.13(a), 416.4(a)

Citation: On July 14, 2011 at 0725 after the plant had completed pre-operational sanitation and prior to the start of operations I observed the evisceration area, several deficiencies were found: the meat hooks to hang the animals while skinning, all had a product residue on them from the previous days operation covering about one third of the hooks. The splitting saw had a product residue on the handle covering about one fourth of the handle. The blood defibrinator had a grey residue on the shaft going into the holding tank covering the entire top on the shaft. The viscera wagon which holds the edible viscera had rust on the inside left corner where an uneven weld is covering the entire corner. All the above are direct product contact zones. A regulatory control action was initiated to restrict use of the room until corrective action could be performed (Tag # B24791513). Mr. was informed immediately. The Regulations in Section 416.1, 416.13(a) and 416.4(a) have not been met.

Regulation:

416.13(a) Each official establishment shall conduct the pre-operational procedures in the Sanitation SOP’s before the start of operations.

416.4(a) All food-contact surfaces, including food-contact surfaces of utensils and equipment, must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

Code: 01B02
Violation: 416.13(a), 416.4(a), 416.4(d)

Citation: On July 13,2011 at 0715 after the plant had completed pre-operational sanitation and prior to the start of operations I observed a grey and black residue about an inch long and one half inch wide on the cutting table and flies in the same room. A regulatory control action was initiated to restrict use of the cutting table and room until corrective action could be performed (Tag # B17221148). Mr. was informed immediately. FSIS reviewed establishment SSOP Program signed dated January 3, 2008 .On page #2 under “Pre-operational Sanitation-Equipment and Facility Cleaning” it states the following; Under “Standard Operating Procedures page #1 it is stated ” Past Similar NRs – Previous Ineffective Plant Actions: In response to pre-operational noncompliance report (NR) issued 7/06/2011. I had a meeting with staff member and to address sanitation failures with the intent of preventing the creation of future sanitation .. NR: 12-2011 dated 7/6/2011 The further planned actions were ineffective in or were not implemented in a way that is preventing the noncompliance from reoccurring, and that if the trend continues, the repetitive NR supports an enforcement action under the Rules of Practice.

Regulation:

416.13(a) Each official establishment shall conduct the pre-operational procedures in the Sanitation SOP’s before the start of operations.

416.4(a) All food-contact surfaces, including food-contact surfaces of utensils and equipment, must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 01C02
Violation: 416.4(d)

Citation: On July 12, 2011 at 0815 while doing my inspection duties in the evisceration area I observed a fly on the hindquarter of an eviscerated beef carcass and about 10 other flies in the room. I asked management if they have any controls and they said they have nothing in the room. A regulatory control action was initiated to stop the killing of any more animals until corrective action could be performed (Tag # B 39036585). Kill floor supervisor was informed immediately. The Regulations in Section 416.1 states “Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of unsanitary conditions and to ensure that product is not adulterated.” The Regulations in Section 416.4(d) states ” Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.” The Regulations in Section 416.17 states “FSIS shall verify the adequacy and effectiveness of the Sanitation SOP’s and the procedures specified therein by determining that they meet the requirements of this part.” The Regulations in Section 416.1, 416.4(d) and 416.17 have not been met.

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 01B02
Violation: 416.13(c), 416.4(a), 416.4(b)

Citation: At approximately 0710 hours after being informed by establishment Quality Control Supervisor Mr. of the completion of their pre-operational inspection and that all areas were found as acceptable; an FSIS pre-operational inspection was performed. The following conditions were observed; 1. Processing/Boning tables in the “Raw not Ground Processing” room; (a) There is rust contained on both boning boards of processing table #2(a direct product contact zone), located adjacent to the shipping area. Processing table #2 rejected, Tag # B19579109 applied. (b)Observed rust throughout the frame of processing table #1(a non-product contact zone), further inspection revealed brown spots on both boning boards (a direct product contact zone). Processing table #1 rejected, Tag # B19579105 applied. 2. The band saw wheel cleaner contains encrusted product residue from previous day’s production. There is rust throughout both top and bottom wheels of the band saw. This rust is located where the blade comes in direct contact with the wheel.(a direct product contact zone). Band saw rejected, Tag#B19579110 applied. 3. Observed meat particles from previous day’s production on the blade of the “Saw “used for cutting meat carcasses (a direct product contact zone). The “Saw” was rejected, Tag#B19579104 applied. Pre-operational records for today show no documentation of the above mentioned conditions observed. FSIS reviewed establishment SSOP Program signed dated January 3, 2008 [redacted].” it states the following; [redacted]” Under “Standard Operating Procedures page #1 [redacted] Quality Control Supervisor Mr. immediately shown all the above mentioned conditions observed. Mr. was informed of failure to meet 9CFR416.1; 416.13(c); 416.4(a); 416.4(b) and that regulatory action will remain in effect until corrective action has been performed. This document serves as written notification that your failure to comply with regulatory requirement(s) could result in additional regulatory or administrative action. Past Similar NRs – Previous Ineffective Plant Actions: “Keep close watch on it” NR: 10-2011 dated 5/31/2011

Regulation:

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

416.4(a) All food-contact surfaces, including food-contact surfaces of utensils and equipment, must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

416.4(b) Non-food-contact surfaces of facilities, equipment, and utensils used in the operation of the establishment must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

Code: 06D01
Violation: 416.4(d)

Citation: At approximately 1530 hrs, I observed beef forequarters and hindquarters (approximately 1200 lbs.) being loaded into a van from [redacted] Upon close inspection of this van, I observed this product that is described above having direct contact with the sides and bottom of this van that is soiled with what looks to be grease, dirt and chipping paint. Also in this van is an old tire that the product was in close proximity to. This van also is not equipped with a refrigeration unit; the driver was using the factory air conditioning unit. U.S. Retain Tag # B 22436902 was applied to the product inside this van. Mr. and the driver of this van were notified of this non-compliance verbally and Mr. was informed that a Noncompliance Record would be generated to reflect this finding. Management of establishment 5300, please be reminded that this is a Federally Inspected Establishment and product must be protected from any form of contamination during the process of shipping and receiving. This document serves as written notification that your failure to comply with regulatory requirements as outlined in accordance with 9 CFR 500.4 could result in additional regulatory or additional action being taken by the U.S.D.A. The Compliance section of the U.S.D.A. was notified on 6/15/2011 of this finding. This Matter will also be discussed at the upcoming weekly meeting Similar Noncompliance Records pertaining to this particular subject was noted Past Similar NRs – Previous Ineffective Plant Actions: Failure to prevent contamination of product during shipping and receiving NR: 8-2011 dated 4/27/2011

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 01B02
Violation: 416.4(a)

Citation: At approximately 07:00 while performing pre-operational sanitation, I observed the following deficiencies. In the processing department I observed two separate boning tables having some dried blood & meat particles from previous days operation, also in this area the sterilizer has some accumulations of debris inside, & the water was murky. The band saw has some bone dust & meat particles from previous days operation. In the break down cooler, the two saws used for breaking beef carcass’ have fat & meat particles attached. At this time I requested to see the plants pre-operational sanitation report for this date, & was informed by Mr. that it hasn’t been filled out as of this time. At this time I rejected the whole processing department, & applied a U.S reject tag # B- 3589247 to one of the boning tables, & informed Mr. of my actions. Mr. I would like to take this time to remind you that any & all equipment with in the processing department must be clean & in a sanitary manner prior to use of this equipment & area. Failing to recognize & correct these deficiencies will result in further action taken by USDA. Thank you for your cooperation on this all important issue.

Regulation:

416.4(a) All food-contact surfaces, including food-contact surfaces of utensils and equipment, must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

Code: 01C02
Violation: 416.14, 416.5(a)

Citation: At approximately at 11:15 I observed the following deficiency, plant employee working in the processing area, handling exposed carcass, with out having proper head covering. I asked the plant employee on two separate occasions this day to get proper head covering prior to working in exposed product areas. This employee who is part of management staff refused to acknowledge my request. I informed plant management that I was taken a with holding action. I applied a U.S Reject tag # B- 3589248 to the hoist, on the kill floor, & informed plant management that I would be writing a NR for this deficiency, & that they would have to respond prior to releasing the kill floor, & processing department. Mr. I would like to take this time to remind you that all employees working in a processing department, or slaughter area to have proper head covering when ever there is exposed products. Failing to recognize & correct this will deficiency will result in further action taken by USDA. Thank you for your cooperation on this all important issue.

Regulation:

416.14 Each official establishment shall routinely evaluate the effectiveness of the Sanitation SOP’s and the procedures therein in preventing direct contamination or adulteration of product(s) and shall revise both as necessary to keep them effective and current with respect to changes in facilities, equipment, utensils, operations, or personnel.

416.5(a) All persons working in contact with product, food-contact surfaces, and product-packaging materials must adhere to hygienic practices while on duty to prevent adulteration of product and the creation of insanitary conditions.

Code: 06D01
Violation: 416.4(d)

Citation: At approximately 13:30 hrs. I observed beef forequarters, hindquarters, (approximately 700 lbs), one (1) goat, and one(1) veal being loaded for shipment into a van from [redacted] Upon close inspection of this van, I observed this product having direct contact with the sides of this van that was soiled with what looked to be grease and dirt. U.S. Retain Tag B 22436901 was applied to this product inside this van and Mr. was notified of this noncompliance verbally, visually, and also informed that a Noncompliance Report would be documented to reflect this finding. Management of establishment 5300, please be reminded that this is a Federally Inspected Establishment and product must be protected from any form of contamination during shipping and receiving. This document serves as written notification that your failure to comply with regulatory requirements as outlined in accordance with 9 CFR 500.4 could result in additional regulatory or administrative action being taken by the U.S.D.A. No similar Noncompliance Records pertaining to this particular subject was noted.

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 06D01
Violation: 416.2(b)(2)

Citation: While performing an 06D01 inspection at approximately 11:00, the following discrepancies were observed throughout this establishment: Slaughter area: (1) The calking around the entire slaughter floor, where the floor meets the walls is cracking and pulling away from the intended area. (2) Where the ceiling and walls meet in the carcass wash down area are not sealed. (3) The round white housing that holds the cable for the split saw has peeling and flaking paint. Breakdown Cooler: (1) Upon entering this cooler, the right wall has holes in it close to the floor. Carcass Storage Cooler: There are multiple holes in the walls in this cooler that are in need of repair. 9 CFR 416.2 (b) states: walls, floors, and ceilings within establishments must be built of durable materials impervious to moisture and be cleaned and sanitized as necessary to prevent adulteration of product or the creation of insanitary conditions. Upon review of this company’s sanitation documents prepared for the day, these areas that are outlined above were marked as acceptable, or not in need of repair. I informed Mr. of these non-compliances verbally, visually, and also informed him that a Noncompliance Report would be generated to reflect these findings. These areas of concern will also be discussed in the upcoming weekly meeting. No regulatory control action other than this Noncompliance Record was taken, because no direct product contamination was observed. No similar Noncompliance Records pertaining to these particular subjects were noted. Management of establishment 5300, please be reminded that this is a Federally Inspected Establishment and failure to comply with regulatory requirements as outlined in accordance with 9 CFR 500.4 could result in additional regulatory or administrative action being taken by the U.S.D.A.

Regulation:

416.2(b)(2) Walls, floors, and ceilings within establishments must be built of durable materials impervious to moisture and be cleaned and sanitized as necessary to prevent adulteration of product or the creation of insanitary conditions.

Code: 06D01
Violation: 416.2(h)(2)

Citation: Upon entering the upstairs bathroom next to the U.S.D.A. office, I observed water on the floor in front of the hand washing sink, the water had accumulated to where it has made a white stain on the carpet. Upon review of this company’s sanitation document prepared for the day, there is no mention of this discrepancy, since this bathroom is in the office area of the establishment. I informed Mr. of this non-compliance verbally and also informed him that Noncompliance Report would be generated to reflect this finding. No similar Noncompliance Records pertaining to this particular subject was noted. Management of establishment 5300, please be aware that this document serves as written notification that your failure to comply with regulatory requirements as outlined in accordance with 9 CFR 500.4 could result in additional regulatory or administrative action being taken by the U.S.D.A.

Regulation:

416.2(h)(2) Lavatories with running hot and cold water, soap, and towels, must be placed in or near toilet and urinal rooms and at such other places in the establishment as necessary to ensure cleanliness of all persons handling any product.

Code: 01C02
Violation: 416.13(c), 416.14, 416.4(d), 416.5(a)

Citation: At approximately 1120 I observed a customer handling 2 goat carcasses, in the processing room, while eating a sandwich and wearing no hat or a white coat. I immediately retained the goat carcasses, with U.S. Retained tag #B30 440040, so they could be inspected for possible adulteration. I notified Mr. (Plant Manager), verbally and in writing with this NR. At approximately 1130 I observed an employee trim the 2 goat carcasses. Upon reinspection, I found them to be acceptable and removed the retained tag. There are no similar NRs.

Regulation:

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

 416.14 Each official establishment shall routinely evaluate the effectiveness of the Sanitation SOP’s and the procedures therein in preventing direct contamination or adulteration of product(s) and shall revise both as necessary to keep them effective and current with respect to changes in facilities, equipment, utensils, operations, or personnel.

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

416.5(a) All persons working in contact with product, food-contact surfaces, and product-packaging materials must adhere to hygienic practices while on duty to prevent adulteration of product and the creation of insanitary conditions.

Code: 01B02
Violation: 416.13(a), 416.13(c), 416.4(d)

Citation: At approximately 0705, while performing pre-operational inspection on the kill floor, and after the establishment had completed their inspection, I observed the following. 1. Two electric saws had blades that were coated with white paint. The carcass splitting saw had hair and fat between the blade and one of the guides. These are food contact surfaces. I immediately notified Mr. (Plant Manager) verbally and in writing with this NR, of the noncompliance. Mr. had the splitting saw cleaned and sanitized and the blades, in the electric saws, replaced with acceptable blades. All other inspected units, including the expanded sample units, were acceptable. Downtime was five minutes. There are no similar NRs.

Regulation:

416.13(a) Each official establishment shall conduct the pre-operational procedures in the Sanitation SOP’s before the start of operations.

416.13(c) Each official establishment shall monitor daily the implementation of the procedures in the Sanitation SOP’s.

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 06D01
Violation: 416.2(c)

Citation: Upon entering chilldown coolerat 0800 hours , I observed the two light fixtures in the rear of the cooler next to the condenser unit are not working, thus not providing adequate light intensity. Ialso observed the flouresent light fixtures and bulbs in the cooler and slaughter room do not have protective sleves and end caps or covers over light bulbs to protect product in the event of breakage as required. Mr. was notified of this non compliance and of this non compliance record.. Past Similar NRs – Previous Ineffective Plant Actions: Will monitor NR: 15-2010 dated 10/26/2010

Regulation:

416.2(c) Lighting of good quality and sufficient intensity to ensure that sanitary conditions are maintained and that product is not adulterated must be provided in areas where food is processed, handled, stored, or examined; where equipment and utensils are cleaned; and in hand-washing areas, dressing and locker rooms, and toilets.

Code: 06D01
Violation: 416.1, 416.4(b), 416.4(d)

Citation: Upon entering plant’s chilldown cooler at 0800 hours, I observed the ceiling at the rear of the cooler above and around the condenser units has what appears to be black mold and mildew adhering to ceiling tiles and panels. In the same cooler approxametely five rails deep, there is a ceiling panel sagging down and away from the ceiling structure. Mr was notified of this non compliance and of this non compliance record.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.4(b) Non-food-contact surfaces of facilities, equipment, and utensils used in the operation of the establishment must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 06D01
Violation: 416.4(d)

Citation: At approximately 0820 as I was checking the cleanliness, of the cooler, I observed that none of the light bulbs had either tough skins or protective covers on them. These bulbs could break and thus adulterate carcasses. I immediately notified Mr. (Plant Manager) verbally and in writing with this NR. There are no similar NRs.

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 06D01
Violation: 416.1, 416.2(b)(1), 416.2(c)

Citation: Today at approximately 0730 hours while performing the scheduled 06D01 (verifying sanitation performance standard compliance) procedure the following non-compliances were observed: 1.) 2 non-functional light bulbs in the overhead florescent light above the viscera table on the harvest floor. 2.) rust approximately 1 foot in length by 3 inches in width on the metal covering of the florescent lights that are located above the boning table to the left of the boning room. 3.) various sized spots of rust on the front legs of the left boning table in the processing room. U.S. Reject tag B20716041 was applied to the table frame. 4.) rust approximately 1 foot in length by 2 inches in width on the right center of the small cooler door on the harvest floor. 5.) rust on a bracket over the water valves and the sides of a 2.5 inch by 2.5 inch electrical box in the boning room on the wall adjacent to the harvest room entry. U.S. Reject Tag B20716036 and U.S. Reject Tag B20716031 were applied to the bracket and electrical box respectively. Mr. observed the aforementioned deficiencies and was verbally notified that an NR would be issued. 9CFR416.2(b)(1) clearly states ” Establishment buildings, including their structures, rooms, and compartments must be of sound construction, be kept in good repair, and be of sufficient size to allow for processing, handling, and storage of product in a manner that does not result in the product adulteration or the creation of insanitary conditions.” This serves as written notice that failure to maintain the facility in compliance with the minimum regulatory requirements may lead to additional administrative or enforcement actions.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(b)(1) Establishment buildings, including their structures, rooms, and compartments must be of sound construction, be kept in good repair, and be of sufficient size to allow for processing, handling, and storage of product in a manner that does not result in product adulteration or the creation of insanitary conditions.

416.2(c) Lighting of good quality and sufficient intensity to ensure that sanitary conditions are maintained and that product is not adulterated must be provided in areas where food is processed, handled, stored, or examined; where equipment and utensils are cleaned; and in hand-washing areas,

Code: 03J01
Violation: 417.5(a)(3)

Citation: While conducting an unscheduled 03J01 the following non-compliance was observed on the establishments daily records: 1. The monitor failed to document each CCP 1B Zero Tolerance check performed as written in the HACCP plan. The HACCP plan states [redacted] An entry dated 09/24/10 lists 9:45, carcass 1-42, N (no fecal contamination) and initials of the monitor and the verifier. Per the verbiage listed for the monitoring procedures, the intent suggests that the monitor would document each zero tolerance check performed throughout the shift. On this particular day there were [redacted] ([redacted] bovine, [redacted] caprine) animals slaughtered, therefore, it would be reasonable to expect 42 entries for zero tolerance monitoring. 9CFR417.5(a)(3) states “Records documenting the monitoring of CCP’s and their critical limits, including the recording of actual times, temperatures, or other quantifiable values, as prescribed in the establishment’s HACCP plan; the calibration of process-monitoring instruments; corrective actions, including all actions taken in response to a deviation; verification procedures and results; product code(s), product name or identity, or slaughter production lot. Each of these records shall include the date the record was made.” Mr., Quality Control Supervisor, was verbally notified that an NR would be issued for the non-compliance observed. He did indicate that the monitoring procedures had been performed and that the HACCP verbiage would need to be changed to reflect the actual practice. This serves as written notification that failure to comply with the minimum regulatory requirements may lead to additional regulatory or enforcement actions.

Regulation:

417.5(a)(3) Records documenting the monitoring of CCP’s and their critical limits, including the recording of actual times, temperatures, or other quantifiable values, as prescribed in the establishment’s HACCP plan; the calibration of process-monitoring instruments; corrective actions, including all actions taken in response to a deviation; verification procedures and results; product code(s), product name or identity, or slaughter production lot. Each of these records shall include the date the record was made.

Code: 01C02
Violation: 416.4(d)

Citation: Today, at approximately 1300 hours while conducting a scheduled 01C02 procedure (visual verification that the establishment’s sanitation procedures are sufficient to prevent direct product contamination or adulteration of product), the following direct product contamination was observed from the loading dock: 1.) Rain water dripping down from a loose board of the covered loading dock onto four quarters of a beef carcass located in the back of the delivery vehicle. U.S. Retain tag B15483080 was applied to the four quarters on the truck. Mr. Joel Quality Control Supervisor, was shown the non-compliance and verbally notified that an NR would be issued as a result. Mr. instructed his employees to remove the carcass from the vehicle and trip the affected areas. After reinspection the carcass was released and returned to the vehicle. 2.) The backbone from carcass fore quarter # 2530 was observed resting on the loading dock cement floor. U.S. Retain tag B15483088 was applied to the fore quarter for direct product contamination. Mr. was shown the non-compliance and verbally notified of its inclusion in the NR issuance. I observed the reconditioning of the contaminated parts prior to removal of the regulatory control tag. Mr. was verbally notified at the time of the direct product contamination observations that an NR would be issued because of failure to comply with 9CFR416.4(d) which states “Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.” This serves as written notice that failure to comply with the minimum regulatory requirements may lead to additional regulatory or enforcement actions.

Regulation:

416.4(d) Product must be protected from adulteration during processing, handling, storage, loading, and unloading at and during transportation from official establishments.

Code: 01B02
Violation: 416.4(a), 416.4(b)

Citation: Today during the scheduled 01B02 (pre-operational inspection) procedure the following items were found to be deficient in the slaughter area: 1. rust and fat scraps on the blade of the carcass splitting saw near the rear wheel apparatus. Rust spots on blade were too numerous to count. 2 fat scraps observed were approximately 1 inch in length by .25 inches in width. 2. rust spots throughout the underside of the viscera pan. 3. employee knife containing residues from previous production day including dried fat and hair. Deficient areas were re-cleaned and re-inspected before released for production. Mr. , Quality Control Supervisor, was notified of the deficient nature of the equipment prior to start up of slaughter production and that an NR would be issued. SSOP records for were not available at this time for review. This serves as written notification that failure to maintain the facilities and equipment in a sanitary manner may result in additional regulatory or enforcement actions.

Regulation:

416.4(a) All food-contact surfaces, including food-contact surfaces of utensils and equipment, must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

416.4(b) Non-food-contact surfaces of facilities, equipment, and utensils used in the operation of the establishment must be cleaned and sanitized as frequently as necessary to prevent the creation of insanitary conditions and the adulteration of product.

Code: 06D01
Violation: 416.1, 416.2(a)

Citation: Today while conducting the 08S16 (storage areas) security procedure the following 06D01 (Sanitation Performance Standards) non-compliance was observed: at the rear of the building near the salt storage area, four 50 gallon drums containing trash and water. The presence of stagnant water creates a potential harborage areas for pests near the establishment. 9CFR416.2 specifically states ” The grounds about an establishment must be maintained to prevent conditions that could lead to insanitary conditions, adulteration of product, or interfere with inspection by FSIS program employees.” Mr. was verbally notified of the existing non-compliance and that an NR would be issued.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(a) The grounds about an establishment must be maintained to prevent conditions that could lead to insanitary conditions, adulteration of product, or interfere with inspection by FSIS program employees. Establishments must have in place a pest management program to prevent the harborage and breeding of pests on the grounds and within establishment facilities. Pest control substances used must be safe and effective under the conditions of use and not be applied or stored in a manner that will result in the adulteration of product or the creation of insanitary conditions.

Code: 06D01
Violation: 416.1, 416.2(b)(2), 416.4(b)

Citation: This morning while conducting slaughter inspection duties the following 06D01 non-compliance was observed on the kill floor: Both employee fans containing black dust on the plastic white safety guards. The dust encompasses much of the surface on both items. 9CFR416.4(b) states “Non-food-contact surfaces of facilities, equipment, and utensils used in the operation of the establishment must be cleaned and sanitized as frequently as necessary to prevent the creations of insanitary conditions and the adulteration of product.” Mr., QC Supervisor, was notified of the deficient nature of the fans and that an NR would be issued.

Regulation:

416.1 Each official establishment must be operated and maintained in a manner sufficient to prevent the creation of insanitary conditions and to ensure that product is not adulterated.

416.2(b)(2) Walls, floors, and ceilings within establishments must be built of durable materials impervious to moisture and be cleaned and sanitized as necessary to prevent adulteration of product or the creation of insanitary conditions.

416.4(b) Rooms or compartments in which edible product is processed, handled, or stored must be separate and distinct from rooms or compartments in which inedible product is processed, handled, or stored, to the extent necessary to prevent product adulteration and the creation of insanitary conditions.