Address: 1131 Grand St, Brooklyn, NY 11211
Establishment No.: p20138
USDA Inspection Report: 6 Apr 2012
Code: 03J02
Violation: 417.2(c)(4), 417.5(a)(3), 417.5(b)
Citation: SPHV [redacted] observed the following
noncompliances while performing a directed HACCP Implementation
Procedure:
At approximately 0725 hours, I observed
the plant employee monitor CCL 3-B (zero visible fecal). She took
ten birds from the line but did not count off birds as she removed
them for the line. The HACCP plan for Buddhist poultry states the
monitoring procedure for CCP 3-B is: "[redacted] ." The
documented random procedures listed under “ for CCP-1, CCP-2,
CCP-3 and CCP-4 are: "[redacted] ." This procedure was not
performed as written in the HACCP plan, which is a noncompliance
with 417.2(c)(4). QC Manager, [redacted] was immediately notified of
this noncompliance and Mr. [redacted] manager, was later
notified.
Review of the HACCP plan also indicates
the establishment lists "[redacted] " as a monitoring procedure for
CCP3. Review of the past month’s records show that the
establishment does not record the results of this procedure, which
is listed in the HACCP plan as a procedure for monitoring the CCP.
This is a noncompliance with 417.5(a)(3). Mr. [redacted] manager,
was immediately notified of this noncompliance.
At
approximately 0835, I observed the plant employee monitor CCL 2-B
(giblet chilling). I observed the employee grab a handful of livers
from the bin and not count how many livers there were. She then took
a temperature by inserting the thermometer into the handful of
product. She then grabbed another handful of livers and took a
temperature. The Buddhist poultry HACCP plan states for the
monitoring procedure of CCP 2-B: [redacted]." This procedure
was not performed as written in the HACCP plan, which is a
noncompliance with 417.2(c)(4). QC Manager, [redacted] was
immediately notified of this noncompliance and Mr.[redacted] was
later notified.
At approximately 1100 hours, I
requested records for the calibration of the process-monitoring
instruments for CCP 5-B. Manager, Mr. [redacted] stated that there
are no records to documenting the calibration of process-monitoring
instruments for CC 5-B. The HACCP plan states for CCP 5-B for
Buddhist poultry, "[redacted] " QC Manager, and manager, Mr.
[redacted] stated that the calibration is performed more often than
monthly but the results are not documented. This is a noncompliance
with 9 CFR 417.5(a)(3). Mr. [redacted] was immediately notified of
this noncompliance.
At approximately 1225, I
reviewed the Buddhist poultry HACCP records from 4/6/12 and saw that
the last entry monitoring CCP 5-B was at 9:37 and 9:38am. The HACCP
plan states the storage room temperature
Regulation:
417.2(c)(4) List the procedures, and the frequency with which those procedures will be performed, that will be used to monitor each of the critical control points to ensure compliance with the critical limits;
417.5(a)(3) Records documenting the monitoring of CCP’s and their critical limits, including the recording of actual times, temperatures, or other quantifiable values, as prescribed in the establishment’s HACCP plan; the calibration of process-monitoring instruments; corrective actions, including all actions taken in response to a deviation; verification procedures and results; product code(s), product name or identity, or slaughter production lot. Each of these records shall include the date the record was made.
417.5(b) Each entry on a record maintained under the HACCP plan shall be made at the time the specific event occurs and include the date and time recorded, and shall be signed or initialed by the establishment employee making the entry.
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