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Morrilton Packing Co.

Address: 51 Blue Diamond Drive, Morrilton, AR, 72110
Establishment No.: m10646

USDA Inspection Report: 12 Jul 2011

Code: 03G02
Violation: 417.S(a)(3)

Citation: On Tuesday, July 12, 2011, at approximately 0610 hours, CCP [redacted]), inaccurate temperature recorded and failure of d irect observation to detect the monitor's record keeping error. I performed a Fully Cooked-Not Shelf Stable HACCP Implementation Procedure (HIP) and used Book 1of 8, Fully Cooked Whole Muscle HACCP plan.The plant identified a microbiological food safety hazard (pathogens) as likely to occur, at the step of cooking, and has im plemented a critica l control point (CCP 1B) [redacted] The critical limit is [redacted] degree F. with a hold ing time a [redacted] seconds.

I was at smoke house 4 when I observed [redacted] take a monitoring temperature of bone-in smoked hams.I observed the dial thermometer had a reading of 158 degrees F. on the hams. I observed as [redacted] documented. [redacted] degrees F. on the CCP Record for Cooked Products.I then observed as [redacted] performed a direct observation, initialed the form to ind icate acceptable results. I informed [redacted] that the temperature was not degrees F. He looked at the thermometer again, agreed with me, and made a correction on the CCP Record for Cooked Products to reflect the actual temperature of 158 degree F.

I verbally notified [redacted], of the record keeping errors.I informed [redacted] that I would be issuing a noncompliance record.

I completed the HIP and did not find any other errors. All products met the critical limits.


417.5(a)(3) Records documenting the monitoring of CCP’s and their critical limits, including the recording of actual times, temperatures, or other quantifiable values, as prescribed in the establishment’s HACCP plan; the calibration of process-monitoring instruments; corrective actions, including all actions taken in response to a deviation; verification procedures and results; product code(s), product name or identity, or slaughter production lot. Each of these records shall include the date the record was made.


Next Report: USDA Inspection Report: 20 Jul 2011
Previous Report: USDA Inspection Report: 25 May 2011

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