M.B. Consultant Ltd.
Putting Glass Walls on Slaughterhouses So We Can See Behind Closed Doors from FAUN Friends Of Animals United

Address: 5190 Main St, South Fallsburg, NY 12779
Establishment No.: p18414

USDA Inspection Report: 12 Nov 2010

Code: 03J01
Violation:  417.5(a)(3), 417.5(b), 417.5(c)

Citation: 1100 Hrs. While reviewing HACCP records for slaughter date 11/11/10 the following non-compliances were observed. No actual temperature value was entered at 5:09 pm for CCP-3B liver chilling on HACCP form #3 Chilling. On CCP-3D Reprocessing Chiller on HACCP form #3 Chilling the time and temperatures were recorded but they were not initialed for the times of 8:25 am, 10:25 am, 11:20 am, 1:20 pm and 3:20 pm. Verification was performed at 1:20 pm for CCP-3D using the Direct Observation and Records Review but failed to take corrective action. In addition on the bottom of HACCP form #3 Chilling the Pre-shipment Review was not signed or dated. The establishments HACCP Slaughter plan pages 35 and 36 sign and dated 11/1/10 states that "[redacted] . Complex Manager was notified of the non-compliances. An 03J02 procedure was performed. This document serves as written notification that your failure to comply with regulatory requirements could result in additional regulatory or administrative action.

Regulation:

417.5(a)(3) Records documenting the monitoring of CCP’s and their critical limits, including the recording of actual times, temperatures, or other quantifiable values, as prescribed in the establishment’s HACCP plan; the calibration of process-monitoring instruments; corrective actions, including all actions taken in response to a deviation; verification procedures and results; product code(s), product name or identity, or slaughter production lot. Each of these records shall include the date the record was made.

417.5(b) Each entry on a record maintained under the HACCP plan shall be made at the time the specific event occurs and include the date and time recorded, and shall be signed or initialed by the establishment employee making the entry.

417.5(c) Prior to shipping product, the establishment shall review the records associated with the production of that product, documented in accordance with this section, to ensure completeness, including the determination that all critical limits were met and, if appropriate, corrective actions were taken, including the proper disposition of product. Where practicable, this review shall be conducted, dated, and signed by an individual who did not produce the record(s), preferably by someone trained in accordance with 417.7 of this part, or the responsible establishment official.

 

Next Report: USDA Inspection Report: 26 Nov 2010
Previous Report: USDA Inspection Report: 10 Nov 2010

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